Ⅰ、Equipment Application:

This testing machine is designed for various tests, including tensile, compression, bending, shearing, peeling, and tearing, on both metallic and non-metallic materials. Applicable materials include rubber, plastic, wires and cables, composite materials, plastic profiles, metal rods, sheets, springs, and components. It complies with GB, ISO, JIS, DIN, and ASTM testing standards. The testing software can be customized according to user requirements. It is an essential testing instrument for quality inspection units, research institutions, universities, and industrial enterprises.

Ⅱ、Measurement Parameters:

1、Maximum Test Force: 10kN

2、Test Force Measurement Range: 0.1-10kN

3、Test Force Accuracy: Better than ±0.5% of the indicated value

4、Test Force Resolution: 1/500,000 of the maximum test force, with no range switching required

5、Crosshead Displacement Resolution: 0.035μm；

6、Displacement Rate Control Range: 0.01mm/min to 500mm/min, stepless speed regulation, adjustable as required

7、Displacement Relative Error: Better than ±0.5% of the indicated value；

8、Force Control Rate Range: 0.005%-5% FS/s; Force Control Rate Error: ≤ ±0.5%；

9、Effective Test Space: 650mm

10、Test Space Width: 370mm

11、Power Supply: 220V ±10%, 50Hz, 750W

12、Dimensions: 740 × 500 × 1680mm；

13、Weight: Approximately 450kg；

14、 Operating Environment: Room temperature to 30°C, relative humidity ≤ 80%；

Ⅲ、Product Configuration

1、Servo Driver: DongYuan（东元）servo driver

2、Servo Motor: DongYuan（东元）servo motor

3、Load Cell: High-precision load sensor

4、Screw Rod: Precision ball screw

5、Fixtures: Standard tensile and compression fixtures

6、Measurement System: A closed-loop measurement system capable of multiple control modes (force, displacement, and strain). During testing, it can display various test curves in real time, such as force-displacement, force-time, and stress-strain. It can also automatically calculate parameters like maximum load, tensile strength, and elongation at break.

7、Computer: Lenovo desktop with widescreen LCD monitor；

8、Printer: HP printer.

9、Software: TENSONTEST universal testing software. It features an open structure, powerful functionality, and free updates.

Ⅳ、Product Features and Functions：

1、Mainframe:

1.1Imported Full-Digital AC Servo Motor and Servo Driver:

This system offers high control precision, excellent stability, smooth and reliable operation, fast response, low noise, and comprehensive protection functions, including overload, overcurrent, overvoltage, undervoltage, overheating, abnormal stop, and fault alarms. Parameters can be adjusted based on different machine models and test types, ensuring the servo system operates at optimal performance. By utilizing position control in the servo system and digitizing the interface unit, the system overcomes zero drift and low-speed instability caused by the speed loop.

1.2Transmission System:

The system uses a precision ball screw and precision reduction mechanism for transmission, ensuring smooth operation, low noise, and no backlash.

2、Measurement and Control System, Operating Software, and Data Processing System:

The high-precision data acquisition board (24-bit A/D data acquisition) enables fully digital adjustment, high-precision amplification, and accurate control (integrated into the computer). Advanced chip integration technology and a high-precision ±500,000-code acquisition card maximize the sensor’s measurement accuracy. The system is highly integrated, stable, reliable, and easy to use. The control software can automatically calculate conventional parameters such as elastic modulus, yield strength, tensile strength, and fracture strength. It can also calculate force, stress, displacement, and deformation at any specified point during the test.

2.1 Auto Zeroing: The measurement system automatically zeroes at the start of the test.；

2.2 Auto Stop: The moving crossbeam automatically stops when the specimen breaks.；

2.3 Auto Saving: Test data and conditions are automatically saved to prevent data loss caused by forgetting to save.；

2.4 Auto Control: Test speed, displacement, strain, and other parameters can be controlled in a closed-loop manner based on test requirements；

2.5 Program Control: Users can customize multi-step control programs based on specific programming rules；

2.6 Auto Data Saving: Test data and curves are automatically saved after the test.；

2.7 Batch Testing: A batch of tests can be completed sequentially with a single parameter setup for specimens with identical parameters；

2.8 Auto Data Analysis: Test data are automatically analyzed according to relevant standards；

2.9 Curve Traversing: After the test, users can analyze curves and use a mouse to locate data points on the test curve.；

2.10Curve Selection: Users can display and print curves such as stress-strain, force-displacement, force-time, or displacement-time as needed. These curves provide a clear representation of the specimen’s failure process and corresponding data analysis for each point；

2.11Batch Data Processing: Multiple test data and curves can be summarized, compared, displayed, and printed；

2.12 Test Reports: Offers various reporting options (Excel, Word, or advanced customization), allowing users to edit report formats as needed；

2.13Limit Protection: Reliable limit protection is provided；

2.14Overload Protection: The system automatically stops when the load exceeds 2%-10% of the rated value；

2.15LAN Connectivity: Data interfaces are reserved for direct connection to the laboratory’s integrated information management network.