Ⅰ、Equipment Application:

This testing machine is suitable for various tests such as tensile, compression, bending, shear, peel, and tear tests for both metallic and non-metallic materials. Typical applications include testing of rubber, plastics, wires, cables, composites, profiles, metal rods, plates, springs, and components. It complies with GB and ISO testing standards and can be customized according to user-specific testing requirements.

II. Main Technical ：

1、Maximum Test Force: 50 kN

2、Accuracy Level: 0.5 grade

3、Test Force Measurement Range: 0.2–50 kN

4、Test Force Resolution: 1/500,000 of full scale, no range shifting throughout.

5、Displacement Speed Adjustment Range: 0.001–500 mm/min；

6、Displacement Display Error Limit: ≤±0.5%；

7、Displacement Measurement Resolution: 0.035 μm；

8、Displacement Rate Control Accuracy:

• For rates <0.01 mm/min: within ±1.0% of the set value

• For rates ≥0.01 mm/min: within ±0.5% of the set value；

9、Force Control Rate Range: 0.005–5% FS/s；

10、Force Control Rate Error: ≤±0.5%；

11、 Deformation Measurement Range: 0.4%–100% FS

12、 Effective Tensile Testing Space: 530 mm

13、 Effective Compression Testing Space: 930 mm；

13、Effective Test Width: 560 mm；

14、Round Specimen Clamping Diameter: φ4–φ22；

15、Flat Specimen Clamping Thickness: 0–14 mm；

16、Main Machine Dimensions: 1010×810×2160 mm

17、Power Supply: 380 V ± 10%, 50 Hz, 2 kW；

18、Machine Weight: Approx. 1100 kg；

19、Working Environment: Temperature 10–35°C, Relative Humidity ≤80%

III. Standard Product ：

1、Servo Driver: Panasonic servo driver (Japan)；

2、Servo Motor: Panasonic servo motor (Japan)；

3、Load Sensor: High-precision load sensor (1 unit)；

4、Electronic Extensometer: High-precision electronic extensometer (1 unit)；

5、Screw Rod: Precision ball screw

6、Clamps: Standard tensile and compression clamps (1 set each)

7、Tianchen Three-Loop Universal Test Card: 1 set (computer-embedded)

8、Computer: Lenovo brand computer with widescreen LCD monitor；

9、Printer: HP printer.

10、Testing Software: “TENSONTEST” universal testing software, fully open and includes free upgrade service.

IV. Product Features and Functions:

1、Mainframe

1.1 Adopts the most advanced and reliable floor-standing structure with imported full-digital AC servo control system, motor, and load sensor. The fully digital measurement and control system achieves high-precision, wide-range measurement and triple closed-loop control. The imported full-digital AC servo motor and driver provide:

• High control accuracy, excellent stability, smooth and reliable operation, fast response, and low noise.

• Comprehensive protection functions, including overload, overcurrent, overvoltage, undervoltage, overheating, abnormal stop, and fault alarms.

• Parameter adjustment according to different machine models and test types, ensuring the servo system operates in the optimal state.

• Position control mode to eliminate zero drift and low-speed instability caused by speed control loops.

1.2  The transmission system uses precision ball screws and a high-precision reduction mechanism, ensuring stable transmission, low noise, and zero backlash.

1.3 Equipped with upper and lower travel limit protection for the moving beam to ensure equipment safety.

2. Measurement and Control System

2.1 Uses imported electronic components with a fully digital design.；

2.2 Complies with the PCIE bus standard, supporting automatic recognition and installation, enabling “plug-and-play.”；

2.3 Features an integrated dual-channel precision amplifier with digital zero adjustment.；

2.4 The data acquisition system consists of four high-precision 24-bit A/D conversion channels, with expandable channels and full-range measurement without range switching.

2.5 Supports three optical encoder inputs, allowing a quadrature pulse frequency of up to 5MHz, with functions such as error correction, direction recognition, and counting；

2.6 The electronic measurement system does not use analog components such as potentiometers, ensuring stability and easy maintenance or replacement；

2.7 Built-in large-scale FPGA programmable devices enable high-speed computation and real-time processing.

III、Testing Software

The software supports multiple control modes, including constant force, constant displacement, constant deformation, and program control. During the testing process, it can display various test curves (e.g., force-displacement, force-time, force-deformation) in real-time and allows automatic switching for observation and comparison. The control and data processing fully comply with national standards for both metallic and non-metallic materials. It can automatically calculate common data such as tensile strength, yield strength, fracture strength, elastic modulus, and non-proportional extension strength (RP0.2).

3.1 The software supports multiple force and deformation sensors, allowing switching based on requirements.

3.2 Professional and versatile testing software provides users with dozens of standard test methods for metallic and non-metallic materials, with options to customize standards or test methods upon request.

3.3 The program uses an open database structure, enabling users to modify and add custom items as needed, and design report formats flexibly.

3.4  Modular Design of TENSON Software: The software is divided into several modules, including:

3.4.1 Testing Module: Main interface and control center of the testing software.；

3.4.2 Parameter Management Permissions: Restricts access to the parameter debugging module for non-authorized personnel；

3.4.3 New Data Module: Supports creating test data parameters individually or in batches；

3.4.4 Data Query Module: Features multiple filtering options for quick data retrieval from extensive test datasets；

3.4.5 Parameter Debugging Module: Allows adjustment of equipment control parameters；

3.4.6 Report Printing Module: Enables users to edit test reports in any format.

3.5 TENSON Auxiliary Programs:：

3.5.1 Debug Toolbox Configuration Program: Allows system configuration adjustments；

3.5.2 Batch Processing Program: Compares curves of similar samples and provides statistical results；

3.5.3 Report Processing Program: Advanced custom reporting for creating reports in any desired format.

3.6 Overload Protection: Automatically stops the machine when the load exceeds 2%–10% of the rated value.

3.7 Reserved Data Interface: Supports direct connection to the laboratory’s comprehensive information management network for seamless data integration.