Ⅰ、Equipment Application:

This testing machine is suitable for various tests such as tensile, compression, bending, shearing, peeling, and tearing of metal and non-metal materials, including rubber, plastic, wires and cables, composites, plastic profiles, metal rods, sheets, springs, and components. It can perform tests according to standards such as GB, ISO, JIS, DIN, and ASTM, and test software can be customized according to user requirements. It is an essential testing instrument for quality inspection units, scientific research departments, universities, and industrial enterprises.

II. Measurement Parameters:

1、Maximum Test Force: 20 kN

2、Testing Machine Grade: 0.5

3、Relative Error of Test Force Indication: ±0.5%

4、Test Force Resolution: 1/500,000 (500,000 codes)

5、Test Force Measurement Range: 0.4% ~ 100% F.S, full range without range shifting, resolution remains unchanged

6、Relative Error of Deformation Indication: ±0.5%

7、 Deformation Resolution: 1/500,000 (500,000 codes), full range without range shifting, resolution remains unchanged

8、Deformation Measurement Range: 0.4% ~ 100% F.S

9、Relative Error of Displacement Indication: ±0.5%

10、Displacement Resolution: 0.035 μm；

11、Test Force Rate Control Adjustment Range: 0.005 ~ 10% F.S/s

12、Relative Error of Test Force Rate Control:

• For rates below 0.05% F.S/s: ±1%

• For rates above 0.05% F.S/s: ±0.5%

13、Strain Rate Control Adjustment Range: 0.005 ~ 10% F.S/s

14、Relative Error of Strain Rate Control:

• For rates below 0.05% F.S/s: ±1%

• For rates above 0.05% F.S/s: ±0.5%

15、Displacement Rate Control Adjustment Range: 0.01 ~ 500 mm/min

16、 Relative Error of Displacement Rate Control: ±0.5%

17、 Control Range of Force, Deformation, and Displacement Hold: 0.4% ~ 100% F.S

18、 Relative Error of Force, Deformation, and Displacement Hold:

•  When the set value <10% F.S: better than ±1% of the set value

•  When the set value ≥10% F.S: better than ±0.5% of the set value

19、 Crosshead Stroke (without fixtures): 1100 mm

20、 Compression Space: 880 mm

21、 Test Space Width: 420 mm

22、 Working Environment: Room temperature ~ 30°C, relative humidity ≤80%

III. Product Configuration:

1、 Main Testing Machine (Dual-space design)

2、Servo Drive and Servo Motor: Panasonic, Japan

3、Sensor: Imported Sensor from Celtron, USA

4、Screw Rod: Precision Ball Screw

5、Safety Protection: Bulletproof Glass and Aluminum Alloy Protective Cover

6、Fixtures: Standard configuration includes one set of tensile fixtures (flat jaws 0-7mm) and compression fixtures (￠150)

7、 Computer: Lenovo commercial desktop computer with a 19-inch LCD monitor

8、Printer: HP A4 Color Inkjet Printer

9、Special Testing Software: TENSONTEST Universal Testing Software, fully open platform with free upgrade services

Ⅳ、Product Functions and Features：

1、Mainframe

1.1  Adopts the most advanced and reliable floor-standing mainframe structure, imported full-digital AC servo control system and motor, imported load sensor, and a fully digital measurement and control system. This enables high-precision, wide-range measurement and triple closed-loop control. The imported full-digital AC servo motor and servo drive system offer high control precision, excellent stability, smooth and reliable operation, quick response, low noise, and comprehensive protection functions, including overload, overcurrent, overvoltage, undervoltage, overheating, abnormal stop, and fault alarms. The system can adjust parameters according to different models and testing types, ensuring optimal servo system performance. By adopting the position control method, the system eliminates zero drift and instability at low speeds caused by speed loops.

1.2 Equipped with precision ball screws and precision reduction mechanisms for smooth transmission, low noise, and zero backlash.

1.3Features upper and lower travel limit protection for the moving crossbeam to ensure equipment safety.

2、Measurement and Control System

2.1 Uses imported electronic components with a fully digital design；

2.2  Complies with PCIE bus standards for automatic identification and installation, ensuring “plug-and-play” operation；

2.3 Integrates a dual-channel precision amplifier with digital zeroing；

2.4 The data acquisition system consists of 4 high-precision 24-bit A/D conversion channels, supports expansion, and maintains consistent resolution throughout.

2.5 Supports three photoelectric encoder inputs with quadrature pulse frequencies up to 5MHz, featuring error correction, direction recognition, and counting capabilities；

2.6 The electronic measurement system contains no analog components like potentiometers, ensuring stability and ease of maintenance or replacement；

2.7 Incorporates large-scale programmable FPGA devices for high-speed computation and real-time data processing.

3. Testing Software

The software supports multiple control modes, including constant force, constant displacement, constant deformation, and programmable control. During testing, it can display various curves in real time, such as force-displacement, force-time, and force-deformation, with automatic switching and comparison capabilities. It fully complies with national standards for both metal and non-metal materials, automatically calculating conventional data such as tensile strength, yield strength, fracture strength, elastic modulus, and specified non-proportional elongation strength (RP0.2).

3.1 Supports multiple force and deformation sensors, allowing users to switch as needed.

3.2 A professional, highly versatile testing software that provides dozens of standard test methods for metals and non-metals, and can customize standards or test methods based on user requirements.

3.3 Adopts an open database structure, enabling users to add or modify custom fields and freely edit report formats.

3.4 The TENSON software uses a modular design, divided into several modules:

3.4.1 Testing Module: Main interface and control center for the software；

3.4.2 arameter Management: Restricts access to parameter debugging for non-authorized personnel；

3.4.3 New Data Module: Allows single or batch creation of test data parameters；

3.4.4 Data Query Module: Supports various filtering options for quick retrieval of desired test data；

3.4.5 Parameter Debugging Module: Controls equipment parameters；

3.4.6 Report Printing Module: Allows users to freely edit test reports based on needs

3.5  TENSON includes auxiliary programs：

3.5.1 Configuration Toolbox: Enables users to modify system configuration parameters；

3.5.2 Batch Processing Program: Compares curves and statistically analyzes results for samples in the same batch；

3.5.3 Report Processing Program: Advanced customizable reports allow users to edit any report format

3.6 Overload Protection: Automatically stops the machine when the load exceeds 2%–10% of the rated value.

3.7 Reserved Data Interface: Can directly connect to the laboratory’s integrated information management network.