Ⅰ、Equipment Application：

This testing machine is suitable for various tests on metallic and non-metallic materials, including tension, compression, bending, shearing, peeling, and tearing. Applicable materials include rubber, plastics, wires and cables, composites, profiles, metal rods, plates, springs, and components. It can perform tests according to GB and ISO standards and can be customized to user requirements.

Ⅱ、Main Technical Specifications:

1、Maximum Test Force: 100 kN

2、Accuracy Class: 0.5

3、Test Force Measurement Range: 0.4–100 kN

4、Test Force Resolution: 1/500,000 of full scale, seamless across the entire range

5、Displacement Speed Adjustment Range: 0.001–500 mm/min；

6、Displacement Indication Error Limit: ≤±0.5%

7、Displacement Measurement Resolution: 0.035 μm

8、Displacement Speed Control Accuracy:

• For speeds <0.01 mm/min: within ±1.0% of the set value

• For speeds ≥0.01 mm/min: within ±0.5% of the set value；

9、Force Control Rate Range: 0.005–5% FS ；

10、Force Control Rate Error: ≤±0.5%；

12 、Deformation Measurement Range: 0.4%–100% FS

13 、 Effective Tensile Test Space: 530 mm ；Effective Compression Test Space: 930 mm；

14、Round Specimen Clamping Diameter: φ4–φ22 mm；

15、Flat Specimen Clamping Thickness: 0–14 mm；

16、Machine Dimensions: 1010×810×2160 mm；

17、Power Supply: 380V±10%, 50Hz, 3 kW；

18、Machine Weight: Approximately 1100 kg；

19、Operating Environment: Room temperature 10–35°C, relative humidity not exceeding 80%；

Ⅲ、Standard Configuration:

1、Servo Driver: Panasonic servo driver；

2、Servo Motor: Panasonic servo motor；

3、Load Sensor: One high-precision load sensor；

4、Electronic Extensometer: One high-precision electronic extensometer；

5、Lead Screw: Precision ball screw，

6、Fixtures: One set each of standard tensile and compression fixtures，

7、Control Card: One set of three closed-loop universal testing control cards (integrated in the computer)，

8、Computer: Branded computer with widescreen LCD monitor；

9、Printer: Branded color inkjet printer，

10、Specialized Testing Software: TENSONTEST universal testing software, fully open with free upgrade services

Ⅳ、Product Features and Characteristics:

1、Mainframe

1.1 Adopts a floor-mounted structure with imported full-digital AC servo speed control systems and motors, as well as imported load sensors. The fully digital design of the measurement and control system enables high-precision, wide-range measurements and triple closed-loop control. Imported full-digital AC servo motors and servo drivers ensure high control accuracy, excellent stability, smooth and reliable operation, quick response, and low noise. The system includes comprehensive protection functions such as overload, overcurrent, overvoltage, undervoltage, overheating, abnormal stop, and fault alarms. It can adjust parameters based on different machine models and test types. The position control mode of the servo system overcomes zero drift and instability at low speeds caused by speed loops.

1.2  Uses precision ball screws and precision reduction mechanisms for smooth transmission, low noise, and zero backlash.

1.3 Features upper and lower travel limit protection for the moving crossbeam to ensure equipment safety.

2、Measurement and Control System

2.1 Utilizes imported electronic components with a fully digital design；

2.2 Complies with the PCIE bus standard, allowing automatic recognition and installation for “plug-and-play” testing；

2.3 Integrates dual-channel precision amplifiers with digital zeroing；

2.4 The data acquisition system consists of 4 high-precision 24-bit A/D conversion channels with extendable channels and full-range unpartitioned operation.

2.5 Three optical encoder inputs allow orthogonal code pulse frequencies up to 5MHz with functions such as error correction, directional identification, and counting.

2.6 The electronic measurement system does not include analog components like potentiometers, ensuring stability and easy maintenance or replacement；

2.7 Features built-in large-scale FPGA programmable devices for high-speed calculations and real-time processing.

3、Testing Software

The software supports constant force, constant displacement, constant deformation, and program-controlled modes. During testing, it can display various test curves, such as force-displacement, force-time, and force-deformation, in real-time and allow automatic switching for comparison and observation. Control and data processing fully comply with relevant national standards for metallic and non-metallic materials. It automatically calculates parameters such as tensile strength, yield strength, breaking strength, elastic modulus, and specified non-proportional elongation strength (RP0.2), meeting all required standards.

3.1 Supports multiple force sensors and deformation sensors with easy switching.

3.2 Offers professional, highly versatile testing software with dozens of standard testing methods for metals and non-metals, customizable to user requirements.

3.3 Uses an open database structure, allowing users to modify and add custom fields or freely edit various report formats.

3.4 TENSON software is modular, divided into:

3.4.1 Test Module: Main software interface and test control center；

3.4.2 Parameter Management Permissions: Restricts non-debugging personnel from entering parameter debugging modules；

3.4.3 New Data Module: Allows single or batch creation of test data parameters；

3.4.4 Data Query Module: Provides various filtering options to quickly locate required test data among thousands.

3.4.5 Parameter Debugging Module: Controls device parameters；

3.4.6 Report Printing Module: Enables flexible editing of test reports.

3.5 TENSON includes auxiliary programs:

3.5.1 Debugging Toolbox: Adjust system configuration parameters；

3.5.2 Batch Processing: Compare curves of similar samples and generate statistical results；

3.5.3 Report Processing: Advanced custom reporting for editing reports in any desired format.

3.6 Overload Protection: Automatically stops the machine when the load exceeds 2%-10% of the rated value.

3.7 Reserved data interfaces allow direct connection to the laboratory’s integrated information management network.