Ⅰ、Equipment Application：

This testing machine is suitable for various tests on metallic and non-metallic materials, including tension, compression, bending, shearing, peeling, and tearing. Applicable materials include rubber, plastics, wires and cables, composites, profiles, metal rods, plates, springs, components, etc. It can execute GB, ISO, and other testing standards, and can be customized according to user requirements.

II. Main Technical ：

1、Maximum Test Force: 200 kN

2、Accuracy Class: 0.5

3、Test Force Measurement Range: 0.8–200 kN

4、Test Force Indication Error: Within ±0.5% of the indicated value

5、Test Force Resolution: 1/500,000 of full scale, no range shifting

6、Displacement Indication Error Limit: ≤±0.5%

7、Displacement Measurement Resolution: 0.035 μm

8、Displacement Speed Adjustment Range: 0.001–500 mm/min；

9、Displacement Rate Control Accuracy:

• For speeds <0.01 mm/min: within ±1.0% of the set value

• For speeds ≥0.01 mm/min: within ±0.5% of the set value

10、Deformation Measurement Range: 0.4%–100% FS

11、Effective Tensile Test Space: 600 mm；Effective Compression Test Space: 1100 mm

12、Effective Test Width: 580 mm；

13、Round Specimen Clamping Diameter: φ4–φ27；

14、Flat Specimen Clamping Thickness: 0–27；

15、Machine Dimensions: 1090 × 820 × 2555 mm

16、Power Supply: 380 V ± 10%, 50 Hz, 5 kW；

17、Machine Weight: Approximately 2200 kg；

18、Operating Environment: Room temperature 10–35 °C, relative humidity not exceeding 80%；

III. Standard Product Configuration:

1、Servo Driver: Panasonic servo driver

2、Servo Motor: Panasonic servo motor

3、Load Sensor: One high-precision load sensor；

4、Electronic Extensometer: One high-precision electronic extensometer；

5、Lead Screw: Precision ball screw

6、Fixtures: One set each of standard tensile and compression fixtures

7、Tianchen Three Closed-Loop Universal Test Card: One set (computer built-in)

8、Computer: Lenovo brand, widescreen LCD monitor；

9、Printer: HP printer.

10、Specialized Testing Software: TENSONTEST universal testing software; fully open architecture with free upgrade services

IV. Product Functions and Features:

1、Mainframe

1.1 The floor-standing main unit structure utilizes imported fully digital AC servo speed control systems and motors, imported load sensors, and a fully digital measurement and control system capable of high-precision, wide-range measurements and three closed-loop controls. The imported fully digital AC servo motor and driver ensure high control accuracy, good stability, smooth and reliable operation, quick response, low noise, and comprehensive protection functions such as overload, overcurrent, overvoltage, undervoltage, overheating, emergency stop, and fault alarms. Parameters can be adjusted according to different machine models and test types. The position control mode of the servo system overcomes zero drift and low-speed instability caused by speed loops.

1.2 Equipped with precision ball screws and precision reduction mechanisms for smooth transmission, low noise, and zero backlash.

1.3 Features upper and lower travel limit protection for the moving beam to ensure equipment safety.

2、Measurement and Control System

2.1 Utilizes imported electronic components with a fully digital design.；

2.2 Complies with PCIE bus standards; the microcomputer automatically recognizes and installs, achieving “plug and test.”；

2.3 Integrates dual-channel precision amplifiers with digital zeroing；

2.4 The data acquisition system consists of four high-precision 24-bit A/D conversion channels, expandable, with no range shifting throughout.

2.5 Three optical encoder inputs allow quadrature pulse frequencies up to 5 MHz, with error correction, direction discrimination, and counting functions.；

2.6 The electronic measurement system lacks analog components like potentiometers, offering good stability and easy maintenance and replacement；

2.7 Built-in large-scale FPGA programmable devices provide high-speed computation and real-time processing.

3、Testing Software

The software offers various control modes, including constant force, constant displacement, constant deformation, and programmed control. During testing, it can display multiple test curves in real-time, such as force-displacement, force-time, and force-deformation, with automatic switching for observation and comparison. Control of the testing process and data processing fully comply with national standards for metallic and non-metallic materials. It automatically calculates conventional data such as tensile strength, yield strength, fracture strength, elastic modulus, and specified non-proportional extension strength RP0.2, adhering to relevant national material standards.

3.1The software supports multiple force and deformation sensors, allowing switching as needed.

3.2 As a professional testing machine software, it offers strong versatility, providing users with dozens of standard testing methods for both metallic and non-metallic materials. Additionally, it can customize standards or testing methods according to user requirements.

3.3 The program adopts an open database structure, allowing users to modify and add custom items as needed. Users can also freely edit various report formats according to their requirements.

3.4 TENSON employs a modular design, dividing the software into several modules, including:

3.4.1Test Module: The main interface of the testing software and the test control center；

3.4.2 Parameter Management Authority: Non-debugging operators cannot access the parameter debugging module；

3.4.3 New Data Module: Allows for the creation of individual or batch test data parameters；

3.4.4 Data Query Module: With various filtering conditions, it enables quick retrieval of required test data from thousands of records；

3.4.5 Parameter Debugging Module: The control unit for device control parameters；

3.4.6 Report Printing Module: Allows for arbitrary editing of test reports as needed.

3.5  TENSON is equipped with various auxiliary programs：

3.5.1 Debugging Toolbox Configuration Program: Opens to change the system’s configuration parameters；

3.5.2 Batch Processing Program: Allows for comparison of curves from the same batch of samples, with results that can be statistically analyzed；

3.5.3 Report Processing Program: Advanced custom reports that enable users to edit reports in any format.

3.6 Overload Protection: Automatically shuts down when the load exceeds 2% to 10% of the rated value.

3.7 Reserved Data Interface: Can directly connect to the laboratory’s comprehensive information management network.