Ⅰ、Purpose of the Equipment:

This testing machine is suitable for conducting various tests such as tensile, compression, peeling, and tearing on metallic and non-metallic materials, including rubber, plastic, electrical cables, composite materials, plastic profiles, metal rods, sheets, springs, and components. It complies with multiple testing standards such as GB, ISO, JIS, DIN, and ASTM, and allows for custom test software editing according to user requirements. It is an essential testing instrument for quality inspection units, research institutions, universities, and industrial enterprises.

Ⅱ、Measurement Parameters：

1、Maximum Test Force： 1kN

2、Test Force Measurement Range：(0.01～1)kN；

3、Test Force Accuracy: Better than ±0.5% of the indicated value

4、Test Force Resolution: 1/500,000 of the maximum test force, with no range shifting throughout the entire process.

5、Crosshead Displacement Measurement Resolution:0.035μm；

6、Displacement rate control range: 0.01 mm/min to 500 mm/min, continuously adjustable with precise user-defined settings.

7、Relative Displacement Error：≤±0.5%；

8、Force control rate range：0.005-5%FS/S; Force control rate accuracy: ≤±0.5%.

9、Effective testing space：800mm；

10、Power supply： 220±10%，50Hz，750W；

11、Main machine dimensions：600×420×1700；

12、Main machine weight：Approximately 200kg;

13、Operating environment:  Room temperature to 30°C, with relative humidity not exceeding 80%.

Ⅲ、Product Configuration

1、Servo Driver：Dongyuan（东元）Servo Driver

2、Servo Motor：Dongyuan（东元）Servo Motor

3、Load Sensor: High-Precision Load Sensor

4、Ball Screw: High-Precision Ball Screw

5、Fixtures: Standard tensile and compression fixtures

6、A complete Tianchen three-loop measurement system, employing multiple control methods such as force, displacement, and strain. During testing, it provides real-time display of various test curves, including force-displacement, force-time, and stress-strain, and automatically generates key result parameters such as maximum load, tensile strength, and elongation at break.

7、Lenovo brand computer with a widescreen LCD monitor.

8、Printer: HP Printer.

9、Dedicated Testing Software：TENSONTEST Universal Testing Software: Fully open-source, with free upgrade services provided.

Ⅳ、Product Features and Functions：

1、Mainframe

1.1 Fully digital AC servo motor and servo driver；The system is equipped with a fully digital AC servo motor and servo driver, offering high control precision, excellent stability, smooth and reliable operation, fast response, and low noise levels. It features comprehensive protection functions, including overload, overcurrent, overvoltage, undervoltage, overheating, abnormal stop, and fault alarms. Parameters can be customized based on different machine models and testing requirements, ensuring optimal performance of the servo system. Utilizing a position control method, the system’s interface unit is fully digitized, effectively eliminating zero drift and low-speed instability associated with speed loops.

1.2 The system uses a precision ball screw and precision reduction mechanism for transmission, ensuring smooth operation, low noise, and zero backlash.

2、Measurement and Control System, Operating Software, and Data Processing System

The high-precision data acquisition board (24-bit A/D data acquisition) enables full digital adjustment, high-precision amplification, and precise control (embedded within the computer). With advanced chip integration technology and a high-precision ±500,000 count acquisition card, it maximizes the measurement accuracy of the sensors. It offers high integration, stability, reliability, and ease of use. The control software can automatically calculate conventional data such as elastic modulus, yield strength, tensile strength, and fracture strength, and can also automatically compute force, stress, displacement, deformation, and other data at any specified point during the test.

2.1 Automatic Zeroing: The measurement system automatically zeroes after the test begins.

2.2 Automatic Shutdown: The crosshead automatically stops once the specimen fractures.

2.3 Automatic Data Saving: Test data and test conditions are automatically saved to prevent data loss due to forgetting to save.

2.4 Automatic Control: Closed-loop control methods such as test speed, displacement, strain, etc., can be selected according to test requirements.

2.5 Program Control: Users can customize multi-step control programs based on specific programming guidelines according to their needs.

2.6 Automatic Saving: Test data and curves are automatically saved at the end of the test.

2.7 Batch Testing: A batch of tests can be completed in sequence after a single setup for specimens with the same parameters.

2.8Automatic Analysis: Test data is automatically analyzed according to relevant standards.

2.9 Curve Traversal: After the test is completed, curves can be analyzed, and users can use the mouse to identify data points corresponding to each point on the test curve.

2.10 Curve Selection: Users can select stress-strain, force-displacement, force-time, displacement-time, and other curves for display and printing as needed, providing a clear reflection of the specimen’s failure process under tensile force and the data analysis of each point on the specimen.

2.11 Batch Processing: Multiple test data and curves can be summarized, compared, and displayed or printed.

2.12 Test Report: Multiple report editing methods (Excel, Word, Advanced Customization) are available, allowing users to edit the report format according to their needs.

2.13Limit Protection: The system is equipped with reliable limit protection.

2.14Overload Protection: The system will automatically stop when the load exceeds 2%-10% of the rated value.

2.15 Local Area Network (LAN) Connection: Data interface is reserved, enabling direct connection to the laboratory’s integrated information management network.