Ⅰ、Equipment Purpose:

This machine is widely used for tensile, compression, bending, and shearing tests of metallic materials, meeting the requirements of GB/T228.1-2021 “Metallic Materials Tensile Testing - Part 1: Method of Test at Room Temperature”. It can also perform compression tests on non-metallic materials such as cement and concrete. With additional special fixtures, it can conduct mechanical performance tests on fasteners, steel wires, and components. It is an ideal testing instrument for quality inspection departments, engineering quality testing institutions, universities, and industrial enterprises.

Ⅱ、Main Technical Specifications:

1、 Maximum Test Force: 600kN；

2、 Accurate Measurement Range: 1%~100%FN, full range without grading；

3、 Testing Machine Accuracy Class: 0.5 class

4、 Test Force Relative Indication Error: ±0.5%

5、 Test Force Resolution: 1/500000 of full scale

6、 Tensile Testing Space: 760mm；

7、 Compression Testing Space: 740mm；

8、 Round Specimen Gripping Diameter: φ13-φ40mm；

9、 Flat Specimen Gripping Width: 80mm；

10、 Flat Specimen Gripping Thickness: 0-30mm；

11、 Upper and Lower Plate Diameter: φ180mm；

12、 Piston Stroke: 250mm；

13、 Bending Support Roller Distance: 30-380mm；

14、 Deformation Measurement: Standard configuration with a gauge length of 50mm and a maximum deformation of 10mm extensometer, accuracy ±0.5% of the indication value；

15、 Software and User Interface: Operates under a WINDOWS environment with an interactive human-computer dialog interface；

16、 Power Supply: Three-phase four-wire system (380V, 50Hz), total power 2Kw；

17、 Dimensions:

•Main Machine: 900×730×2330 (mm)

•Control Cabinet: 1130×650×870 (mm)

18、Weight:

•Main Machine: 3000kg

•Control Cabinet: 200kg

Ⅲ、Standard Equipment Configuration:

1、600kN Main Machine with bottom-mounted oil cylinder and hydraulic clamping；

2、Specialized Control Oil Source；              

3、Multi-Channel Programmable Amplifier；              

4、High-Precision Load Cell；

5、PC-Based Control System (including general-purpose control software and interface system)；                                                            

6、Lenovo Branded Computer with a 19-inch widescreen LCD display；

7、HPA4 Color Inkjet Printer；

8、Powerful TENSON™ Control and Measurement Software for Testing Machines；

9、Electronic Extensometer: Capable of measuring Rp0.2 (бp0.2), Rsl (бsl), Rm (бb), Rp0.05 (бp0.05), and E-value, among others；

10、Tensile, Compression, and Bending Fixtures: One set each

Ⅳ、Features of the Measurement and Control System：

The fully digital measurement and control system offers numerous advanced features and technological innovations, including:

Utilization of imported electronic components with fully digital design.；

Compliance with the PCIE bus standard, enabling automatic recognition and installation by the microcomputer for “plug-and-play” functionality；

Integrated dual-channel precision amplifiers with digital zeroing；

A data acquisition system consisting of four high-precision 24-bit A/D conversion channels, offering a maximum resolution of 1/500,000 without range switching throughout the process.；

An electronic measurement system free of manual adjustment components like potentiometers, ensuring interchangeability and facilitating maintenance or replacement；

Built-in large-scale CPLD programmable devices for high-speed computation and real-time processing.

Ⅴ、Features of TENSON Software

Note: Software Interface

1、Multiple pressure sensors can be configured according to user requirements and switched as needed.

2、Professional testing machine software with strong versatility, providing users with dozens of metal and non-metal standards or test methods. Customized standards or methods can also be developed based on user needs.

3、Open database structure allows users to modify and add custom items as needed. Users can also freely edit various report formats.

4、Modular Design: TENSONTM adopts a modular structure, dividing the software into multiple modules, including；

• Test Module: Main software interface and test control center.

• Parameter Management Access: Restricts non-debugging personnel from accessing the parameter debugging module.

• New Data Module: Allows single or batch creation of test data parameters.

• Curve Analysis Module: Automatically marks key points on the curve and enables zooming, traversing, and other operations.

• Data Query Module: Enables users to locate desired test data from vast amounts of records by knowing any single parameter.

• Device Parameter Debugging Module: Controls parameters within the equipment control unit.

• Report Printing Module: Allows users to customize test report formats as needed.

5、 TENSONTM is equipped with various auxiliary programs:

Debugging Toolbox Configuration Program: Enables modification of system configuration parameters；

Batch Processing Configuration Program: Facilitates statistical processing of test data with identical batch numbers, dates, or other markers

；

Report Processing Program: Provides a report editing tool, allowing users to freely adjust report formats.

6、 Intelligent operation features include prompts during experiments to make user operations more convenient and straightforward. It also includes overload protection for test force, with historical log records for future reference；

Ⅵ、Main Features of the Product:

1、Load Measurement: Utilizes high-precision load sensors with excellent linear repeatability, strong impact resistance, high stability, and long service life.

2、Displacement Measurement: Employs a photoelectric encoder for high precision and reliable stability.

3、Deformation Measurement: Adopts high-precision strain-based extensometers, ensuring accuracy, stability, and cost-effectiveness.

4、Automatic Clamping: Equipped with a hydraulic clamping oil source for automatic and reliable clamping, providing high safety.

5、Multiple Protections: Includes both software and hardware protection. Dual mechanical and electrical protection is provided for piston travel, and safety protection is automatically activated when exceeding 2–10% of the maximum load.

6、Automatic Calibration: Load, deformation, and displacement are automatically calibrated.

7、Test Results Calculation: Automatically calculates test results such as ReH, ReL, Fm, Rp0.2, Rt0.5, Rm, E, and others based on user requirements.

8、Database Management for Test Data: The testing machine software manages data using an Access database.

9、Data Interface: Pre-configured data interface allows direct network connection for resource sharing.

10、Compact Structure: The main frame adopts Shimadzu technology from Japan with a bottom-mounted oil cylinder. The overall structure is compact and well-arranged；

11、Worm Gear and Worm Drive Mechanism: Uses a worm gear and worm drive mechanism to adjust the test space without rotating the lead screw. This design separates the transmission system from the positioning system, aligning the geometric center of the loading system with the force center. This ensures the coaxiality of the upper and lower jaws and enhances the durability of the main frame.